US chemical recycling plants run far below capacity, and some have closed
Short record: the main facts, with sources. A full case file has not been prepared.
- The record does not name which of my species, waters, soils or forests were harmed.
Plants sold as advanced recycling processed a small share of their declared capacity, and at least one closed in 2024. At ExxonMobil's Baytown plant, about 92% of the feed was mostly converted into fuel.
- ExxonMobil — Markets its Baytown process as advanced recycling; about 92% of the feed is mostly converted into fuel
- US states that classify pyrolysis as manufacturing — Exempt such plants from solid waste rules (27 states) National Law Review
What happened
Waste Today, citing Lux Research, reported that Brightmark's plant with a 200 million lb capacity processed only 4 million lb in 2024.
Waste Today also reported that Nexus Circular, in Atlanta, produced 1,700 tons of pyrolysis oil over three years.
Daily Climate reported that Oregon's Regenyx plant processed 40% of its declared capacity before closing in 2024, and that Fulcrum defaulted on USD 289 million in bonds.
National Law Review reported in July 2025 that 27 states classify advanced recycling as manufacturing and exempt it from solid waste rules, while Maine, New Jersey and New Mexico do the opposite.
In court and with insurers
Lawsuits and rulings
Insurers
What we don't know
Nature
- Not measured Harm to nature: The record holds no measurement of harm to nature.
Record
- Insufficient Reported but not verified: chemical recycling accounts for 0.1% of global plastic output (2026); the source for this figure is not identified in the sources reviewed.
- None on record The sources reviewed do not describe the health or environmental effects of the chemical recycling plants themselves.
- None on record The locations of the Brightmark and Fulcrum plants are not given in the sources reviewed.
Did the harm stop?
Not stated in the sources reviewed.
Who paid?
Not stated in the sources reviewed.
Sources
Press and investigations
- Lux Research sees lack of plastic pyrolysis accomplishmentsWaste Today · 2024
- Regulation of Advanced Recycling Is at a CrossroadNational Law Review · 2025-07
Connected cases
- COP28 decision promoted carbon capture and left room for transition fuels United Arab Emirates · 2023
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Member of the Global CCS Institute
- EU narrows supply-chain law and delays deforestation rule twice European Union · 2024–2026
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Named in leaked documents on the supply-chain law
- ExxonMobil completes USD 4.9 billion purchase of Denbury CO2 pipelines United States · 2020–2023
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Acquirer of Denbury for USD 4.9 billion, completed 2 November 2023
- ExxonMobil cut and restored Kearl oil-sands reserves as oil prices moved Canada · 2016–2021
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Reporting company
- ExxonMobil sues California attorney general and four green groups for defamation United States · 2025
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Plaintiff in the defamation suit
- Former EPA chief Lisa Jackson named interim chair of Conservation International United States · 2012–2026
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Listed a Conservation International director in its 2026 proxy
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- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Gorgon partner (IEEFA)
- Hill & Knowlton and Edelman: PR for fossil fuel clients and climate summits Egypt · 2005–2025
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: agency client
- Hill & Knowlton, the Frank Statement and the TIRC United States · 1953–2022
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Client at the time of COP27
- Kivalina village in Alaska still awaits relocation after 2008 suit against ExxonMobil United States · 1992–2026
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Defendant in the 2008 suit
- Mobil advertorials cast doubt on climate science; media studios later sold oil content United States · 1970–2023
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Ran Mobil and ExxonMobil advertorials and sponsored content
- Study finds Exxon's internal papers accepted warming; its advertorials cast doubt United States · 1977
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: company whose documents and advertorials were analyzed
- UN plastics treaty negotiations (INC-5, Geneva, Nairobi, Bangkok) Switzerland · 2024–2026
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: Defendant in California suit; six registered lobbyists at Geneva
- US SEC switches oil reserve pricing to a 12-month average in 2008 United States · 2008–2021
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: reported reserve reductions (not verified)
- US Supreme Court hears Boulder County's climate suit against Suncor and Exxon United States · 2018
- ExxonMobil (Company) — here: Operator of the Baytown plant; there: defendant and petitioner